CHAPTER 1. INTRODUCTION
Identification and Tabulated Data
Tabulated Data
Tabulated Data - Continued
Differences in Models
Symbols and Legends
Symbols and Legends - Continued
Symbols and Legends - Continued
Figure 2. Heater practical wiring diagram.
CHAPTER 2. INSTALLATION AND OPERATION INSTRUCTIONS
Figure 3. Blocking and tiedown removal and lifting snow removal unit.
Figure 4. Unloading ramp.
Table I. Specific Gravity Temperature Corrections
Figure 5. Battery cable installation.
Figure 6. Hydraulic snow chute lines installation.
Figure 7. Starter motor lubrication points.
Figure 8. Distributor cover, removal and installation, and distributor cam lubrication.
Section III. PREVENTIVE MAINTENANCE SERVICES
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Plow and Carrier Engine Lacks Power
Snow Exhaust Has Sudden Decrease
Section VI. RADIO INTERFERENCE SUPPRESSION
Figure 9. Radio interference suppression components.
Figure 9. Radio interference suppression components - Continued
Replacement of Suppression Components
CHAPTER 4. SNOWPLOW MAINTENANCE INSTRUCTIONS
Figure 10. Plow hydraulic oil reservoir, removal and installation.
Figure 11. Plow hydraulic pump assembly, removal and installation.
Figure 12. Chute hydraulic oil junction block assembly, removal and installation
Figure 13. Plow hydraulic control manifold and switch valve assembly, removal and installation
Figure 14. Plow hydraulic control manifold and switch valve assembly, disassembly and reassembly, exploded view.
Switch Valve Assembly
Figure 15. Chute hydraulic motor, hydraulic control valve, chain, lever, and bracket, removal and installation
Figure 15. Chute hydraulic motor, hydraulic control valve, chain, lever, and bracket, removal and installation - Continued
Chute Hydraulic Lifting Cylinder Assembly
Figure 17. Chute hydraulic lifting cylinder assembly, removal and installation.
Figure 18. Plow chute throttle valve, removal and installation
Figure 19. Plow hydraulic oil lines and hose diagram.
Figure 19. Plow hydraulic oil lines and hose diagram. - Continued
Figure 20. Fan housing hydraulic cylinder assembly, removal and installation.
Figure 22. Auger assembly, removal and installation.
Figure 23. Auger trunnion bearing
Figure 24. Chute trough assembly, removal and installation.
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view.
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view - Continued
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view - Continued
Figure 26. Fan blower blades and arm assembly, removal and installation.
Figure 27. Housing control arm., removal and installation.
Figure 28. Side cutter knives and plow lifting eyes, removal and installation.
Figure 29. Shoe assembly removal and installation.
Figure 30. Plow skate assembly, removal and installation.
Figure 31. Auger drive shaft guard assembly, removal and installation.
Figure 32. Clutch air valve assembly, removal and installation.
Figure 33. Clutch air valve assembly, diassembly and reassembly, exploded view.
Figure 34. Clutch linkage, valve, and air chamber, removal and installation.
Figure 35. Clutch quick release valve and air chamber, disassembly and reassembly, exploded view
Figure 36. Plow drive propeller shaft, removal and installation.
Figure 36. Plow drive propeller shaft, removal and installation - Continued
Figure 37. Plow drive propeller shaft and pillow block, disassembly and reassembly, exploded view.
Figure 37. Plow drive propeller shaft and pillow block, disassembly and reassembly, exploded view - Continued
Figure 38. Plow cutting edge, removal and installation.
Figure 39. Plow transmission linkage, removal and installation.
Section I. PLOW AND CARRIER ENGINES IGNITION SYSTEM
Figure 40. Plow and carrier engine starter assembly and solenoid relay, removal and installation
Figure 41. Plow and carrier engine starter brush replacement.
Figure 42. Plow and carrier engine spark plugs and wiring, removal, installation, and adjustment
Figure 43. Plow and carrier engine distributor assembly, removal and installation
Figure 44. Plow and carrier engine distributor breaker point, replacement and adjustment
Figure 45. Plow and carrier engine timing.
Figure 46. Plow and carrier engine tachometer drive, oil cooler, and sending unit, removal and installation
Figure 46. Plow and carrier engine tachometer drive, oil cooler, and sending unit, removal and installation - Continued
Figure 47. Plow and carrier engine rocker arm cover, removal and installation, and valve adjustment
Figure 47. Plow and carrier engine rocker arm cover, removal and installation, and valve adjustment - Continued
Figure 48. Plow and carrier engine cranking device, removal and installation
Figure 49. Plow and carrier engine cranking device, disassembly and reassembly, exploded view
Figure 50. Alternator drive belt, alternator, and rectifier, removal and installation.
Alternator Regulator Assembly
Figure 51. Alternator brush replacement.
Figure 52. Alternator regulator assembly, removal and installation
Figure 53. Alternator regulator voltage adjustment.
Figure 54. Carrier cab roof panel, dome light, and horn, removal and installation.
Figure 54. Carrier cab roof panel, dome light, and horn, removal and installation. - Continued
Figure 55. Horn button assembly, removal and installation.
Figure 56. Dimmer switch, removal and installation.
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation - Continued
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation - Continued
Figure 58. front signal light assembly, disassembly and reassembly, exploded view.
Figure 59. Spotlight assembly, disassembly and reassembly, exploded view.
Figure 60. Headlight assembly, disassembly and reassembly, exploded view.
Figure 61. Clearance light assembly, disassembly and reassembly, exploded view.
Figure 63. Rotating beacon light assembly, removal, disassembly, reassembly and installation
Figure 63. Rotating beacon light assembly, removal, disassembly, reassembly and installation - Continued
Figure 64. Blackout headlight assembly, disassembly and reassembly, exploded view
Figure 65. Electrical connection, turn signal, and taillight, removal and installation
Figure 66. Dome light assembly, disassembly and reassembly exploded view.
Figure 67. Auxiliary light assembly, removal and installation.
Figure 68. Auxiliary lights, disassembly and reassembly, exploded view.
Figure 69. Blackout stoplight assembly, removal and installation.
Figure 71. Rear steering solenoid valve, removal and installation.
Figure 72. Service brake stoplight switch, removal and installation.
Figure 73. Air gage sending unit, rear steering lock, solenoid valve, and air manifold, removal and installation
Figure 74. Torque converter and transmission oil temperature and pressure sending units, removal and installation
Figure 75. Plow and carrier engine thermostat housing sending unit and water manifold, removal and installation.
Figure 76. Transfer case sending unit and speedometer drive gear, removal and installation
Carrier Engine Tachometer Assembly
Figure 77. Turn signal control switch, removal and installation.
Figure 78. Turn signal indicator lamp, removal and installation.
Figure 79. Instrument panel and instrument, removal and installation.
Transmission Oil Temperature Gage Assembly
Figure 80. Plow engine throttle control linkage and choke assembly, removal and installation
Figure 81. Differential lock control valve assembly, disassembly and reassembly, exploded view.
Figure 82. Instrument panel and instruments, removal and installation
Figure 82. Instrument panel and instruments, removal and installation - Continued
Figure 83. Windshield wiper control valve assembly, disassembly and reassembly, exploded view
Plow Engine Ignition Switch
Figure 84. Personnel and engine heater control boxes , removal and installation.
Figure 84. Personnel and engine heater control boxes , removal and installation - Continued
Figure 85. Personnel heater control box, disassembly and reassembly, exploded view.
Figure 86. Plow and carrier engine thermostat housing and water manifold, disassembly and reassembly, exploded view
Figure 87. Plow and carrier engine fan, fan guard, shroud, and belts, removal and installation
Figure 87. Plow and carrier engine fan, fan guard, shroud, and belts, removal and installation - Continued
Figure 88. Plow and carrier engine radiator shutter assembly, removal and installation.
Figure 89. Plow and carrier engine radiator shutter assembly, disassembly and reassembly, exploded view.
Figure 90. Plow and carrier engine cylinder block draincock, removal and installation
Section V. PLOW AND CARRIER ENGINES EXHAUST SYSTEM
Figure 91. Plow and carrier engine muffler and pipe, removal and installation.
Figure 92. Plow and carrier engine exhaust manifold, removal and installation.
Figure 93. Plow and carrier engine carburetor and linkage, removal and installation.
Figure 93. Plow and carrier engine carburetor and linkage, removal and installation. - Continued
Figure 94. Plow and carrier engine fuel filter, fittings, and bracket, removal and installation.
Figure 95. Plow and carrier engine fuel pump assembly, removal and installation.
Figure 96. Plow carrier engine priming assemblies, removal and installation.
Figure 97. Plow and carrier engine intake manifold, removal and installation.
Figure 98. Plow and carrier engine fuel tank assembly and sending units, removal and installation.
Figure 98. Plow and carrier engine fuel tank assembly and sending units, removal and installation - Continued
Figure 99. Plow and carrier engine air cleaner assembly, removal and installation
Figure 100. Plow and carrier engine air cleaner assembly, disassembly and reassembly, exploded view
Figure 101. Plow and carrier engine fuel lines and fittings, removal and installation
Section VII. PLOW AND CARRIER ENGINES LUBRICATION SYSTEM
Figure 103. Plow and carrier engine oil filter, removal and installation
Figure 104. Plow and carrier engine external oil lines and fittings, removal and installation
Section VIII. PLOW AND CARRIER ENGINES HEATERS
Figure 105. Plow and carrier engine heater fuel pump strainer, shut-off
Figure 106. Plow and carrier engine heater coolant circulating pump, removal and installation
Figure 107. Plow and carrier engine heater, removal and installation.
Figure 107. Plow and carrier engine heater, removal and installation. - Continued
Figure 108. Plow and carrier engine heater cover and igniter, removal and installation
Section IX. PLOW ENGINE HOOD, DOORS, PANELS, AND LIFTING EYES
Figure 109. Plow engine hood, removal and installations.
Figure 109. Plow engine hood, removal and installations. - Continued
Figure 110. Plow engine hood, disassembly and reassembly, exploded view.
Figure 110. Plow engine hood, disassembly and reassembly, exploded view - Continued
Section X. CARRIER ENGINE HOOD, DOORS, PANELS, AND LIFTING EYES
Figure 111. Carrier engine hood assembly, removal and installation.
Figure 112. Carrier engine hood assembly, disassembly and reassembly, exploded view.
Figure 112. Carrier engine hood assembly, disassembly and reassembly, exploded view - Continued
CHAPTER 6. CARRIER MAINTENANCE INSTRUCTIONS
Figure 113. Wheel, removal and installation.
Figure 114. Spare wheel and rack assembly, removal and installation.
Figure 114. Spare wheel and rack assembly, removal and installation. - Continued
Figure 115. Carrier wheel bearings, removal and installation.
Figure 116. Accelerator pedal and brake treadle, removal and installation.
Figure 117. Accelerator pedal, partially exploded view.
Figure 118. Brake treadle, partially exploded view.
Figure 119. Power transfer selector lever knob and boot, removal and installation
Figure 120. Handbrake cable and bracket, removal and installation.
Figure 120. Handbrake cable and bracket, removal and installation - Continued
Figure 121. Carrier service brake adjustment.
Figure 121. Carrier service brake adjustment.
Figure 121. Carrier service brake adjustment - Continued
Figure 123. Carrier front differential drive shaft assembly, disassembly and reassembly, exploded view
Figure 124. Transfer case inspection covers, removal and installation.
Figure 125. Air system and differential hydraulic lockout practical diagram.
Air Reservoirs
Figure 127. Air compressor unloader valve, removal, installation, and adjustment.
Figure 128. Air reservoirs, removal and installation.
Figure 129. Air reservoir, disassembly, exploded view.
Figure 130. Moisture ejector and quick release valve assemblies, removal and installation
Figure 131. Throttle cylinder assembly, removal and installation.
Figure 132. Tractor protector valve, removal and installation
Figure 134. Rear air brake and rear steering lock air chambers, removal and installation
Figure 134. Rear air brake and rear steering lock air chambers, removal and installation - Continued
Figure 135. Air chamber quick release relay valve, removal and installation.
Figure 136. Air compressor drive belts, removal and installation.
Torque Transmission Oil Filters
Figure 137. Transmission oil cooler and lines, removal and installation.
Figure 138. Transmission oil cooler, disassembly and reassembly, exploded view.
Figure 139. Torqmatic transmission filler tube, removal and installation.
Figure 140. Torqmatic transmission oil filters, removal and installation
Figure 141. Torqmatic transmission oil filters, disassembly and reassembly, exploded view
Figure 142. Torqmatic transmission, plow transmission, and transfer case linkages and selector valve, removal and installation.
Section VII. CARRIER STEERING HYDRAULIC SYSTEM
Figure 143. Hydraulic reservoir and lines, removal and installation.
Figure 144. Hydraulic pump assembly and lines, removal and installation.
Figure 145. Front steering control valve, removal and installation.
Figure 146. Front and rear steering cylinder, removal and installation.
Figure 147. Rear steering control valve, removal and installation.
Figure 148. Steering hydraulic oil filter, removal and installation.
Figure 149. Personnel heater, removal and installation.
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view.
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view - Continued
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view - Continued
Section IX. CARRIER CAB AND FRAME ACCESSORIES
Figure 152. Windshield wiper motor, arms, and visor, removal and installation.
Figure 153. Windshield wiper motor, disassembly and reassembly, exploded view.
Walkway and Handrail
Figure 154. Side view mirror, removal and installation.
Figure 155. Ventilator, removal and installation.
Figure 156. Sun visor, disassembly and reassembly, exploded view.
Figure 157. Carrier and plow operator's seat assembly, removal and installation.
Figure 158. Carrier and plow operator's seat assembly, disassembly and reassembly, exploded view
Figure 159. Cab right, left, and rear door, removal and installation.
Figure 160. Cab right and left door, disassembly and reassembly, exploded view.
Figure 161. Cab rear door, disassembly and reassembly, exploded view.
Figure 162. Battery box assembly, removal and installation.
Figure 162. Battery box assembly, removal and installation - Continued
Figure 163. Battery box assembly, disassembly and reassembly, exploded view.
Figure 164. Toolbox, removal and installation.
Figure 165. Reflector, removal and installation.
Figure 167. Pintle hook, disassembly and reassembly, exploded view.
Figure 168. Carrier engine oil pan shield, removal and installation.
Figure 169. Transfer case and plow engine oil pan shield, removal and installation
Figure 169. Transfer case and plow engine oil pan shield, removal and installation - Continued
Figure 170. Carrier walkway, handrail, and bumper, removal and installation
Figure 170. Carrier walkway, handrail, and bumper, removal and installation - Continued
Figure 171. Carrier rear fender assembly, removal and installation.
Figure 172. Carrier steering assembly gearbox shield, removal and installation.
Figure 173. Carrier steering assembly gearbox shield, disassembly and reassembly, exploded view
Figure 174. Carrier steering gearbox adjustment.
Figure 175. Tie rod, removal, installation and adjustment.
Figure 176. Carrier lifting eye, removal and installation
CHAPTER 7. SHIPMENT AND LIMITED STORAGE
Section II. LIMITED STORAGE
Inspection and Maintenance of Equipment in Storage
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION
MAINTENANCE ALLOCATION - Continued
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Identification and Tabulated Data
Tabulated Data
Tabulated Data - Continued
Differences in Models
Symbols and Legends
Symbols and Legends - Continued
Symbols and Legends - Continued
Figure 2. Heater practical wiring diagram.
CHAPTER 2. INSTALLATION AND OPERATION INSTRUCTIONS
Figure 3. Blocking and tiedown removal and lifting snow removal unit.
Figure 4. Unloading ramp.
Table I. Specific Gravity Temperature Corrections
Figure 5. Battery cable installation.
Figure 6. Hydraulic snow chute lines installation.
Figure 7. Starter motor lubrication points.
Figure 8. Distributor cover, removal and installation, and distributor cam lubrication.
Section III. PREVENTIVE MAINTENANCE SERVICES
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Section III. PREVENTIVE MAINTENANCE SERVICES - Continued
Plow and Carrier Engine Lacks Power
Snow Exhaust Has Sudden Decrease
Section VI. RADIO INTERFERENCE SUPPRESSION
Figure 9. Radio interference suppression components.
Figure 9. Radio interference suppression components - Continued
Replacement of Suppression Components
CHAPTER 4. SNOWPLOW MAINTENANCE INSTRUCTIONS
Figure 10. Plow hydraulic oil reservoir, removal and installation.
Figure 11. Plow hydraulic pump assembly, removal and installation.
Figure 12. Chute hydraulic oil junction block assembly, removal and installation
Figure 13. Plow hydraulic control manifold and switch valve assembly, removal and installation
Figure 14. Plow hydraulic control manifold and switch valve assembly, disassembly and reassembly, exploded view.
Switch Valve Assembly
Figure 15. Chute hydraulic motor, hydraulic control valve, chain, lever, and bracket, removal and installation
Figure 15. Chute hydraulic motor, hydraulic control valve, chain, lever, and bracket, removal and installation - Continued
Chute Hydraulic Lifting Cylinder Assembly
Figure 17. Chute hydraulic lifting cylinder assembly, removal and installation.
Figure 18. Plow chute throttle valve, removal and installation
Figure 19. Plow hydraulic oil lines and hose diagram.
Figure 19. Plow hydraulic oil lines and hose diagram. - Continued
Figure 20. Fan housing hydraulic cylinder assembly, removal and installation.
Figure 22. Auger assembly, removal and installation.
Figure 23. Auger trunnion bearing
Figure 24. Chute trough assembly, removal and installation.
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view.
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view - Continued
Figure 25. Chute trough assembly, disassembly and reassembly, exploded view - Continued
Figure 26. Fan blower blades and arm assembly, removal and installation.
Figure 27. Housing control arm., removal and installation.
Figure 28. Side cutter knives and plow lifting eyes, removal and installation.
Figure 29. Shoe assembly removal and installation.
Figure 30. Plow skate assembly, removal and installation.
Figure 31. Auger drive shaft guard assembly, removal and installation.
Figure 32. Clutch air valve assembly, removal and installation.
Figure 33. Clutch air valve assembly, diassembly and reassembly, exploded view.
Figure 34. Clutch linkage, valve, and air chamber, removal and installation.
Figure 35. Clutch quick release valve and air chamber, disassembly and reassembly, exploded view
Figure 36. Plow drive propeller shaft, removal and installation.
Figure 36. Plow drive propeller shaft, removal and installation - Continued
Figure 37. Plow drive propeller shaft and pillow block, disassembly and reassembly, exploded view.
Figure 37. Plow drive propeller shaft and pillow block, disassembly and reassembly, exploded view - Continued
Figure 38. Plow cutting edge, removal and installation.
Figure 39. Plow transmission linkage, removal and installation.
Section I. PLOW AND CARRIER ENGINES IGNITION SYSTEM
Figure 40. Plow and carrier engine starter assembly and solenoid relay, removal and installation
Figure 41. Plow and carrier engine starter brush replacement.
Figure 42. Plow and carrier engine spark plugs and wiring, removal, installation, and adjustment
Figure 43. Plow and carrier engine distributor assembly, removal and installation
Figure 44. Plow and carrier engine distributor breaker point, replacement and adjustment
Figure 45. Plow and carrier engine timing.
Figure 46. Plow and carrier engine tachometer drive, oil cooler, and sending unit, removal and installation
Figure 46. Plow and carrier engine tachometer drive, oil cooler, and sending unit, removal and installation - Continued
Figure 47. Plow and carrier engine rocker arm cover, removal and installation, and valve adjustment
Figure 47. Plow and carrier engine rocker arm cover, removal and installation, and valve adjustment - Continued
Figure 48. Plow and carrier engine cranking device, removal and installation
Figure 49. Plow and carrier engine cranking device, disassembly and reassembly, exploded view
Figure 50. Alternator drive belt, alternator, and rectifier, removal and installation.
Alternator Regulator Assembly
Figure 51. Alternator brush replacement.
Figure 52. Alternator regulator assembly, removal and installation
Figure 53. Alternator regulator voltage adjustment.
Figure 54. Carrier cab roof panel, dome light, and horn, removal and installation.
Figure 54. Carrier cab roof panel, dome light, and horn, removal and installation. - Continued
Figure 55. Horn button assembly, removal and installation.
Figure 56. Dimmer switch, removal and installation.
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation - Continued
Figure 57. Spotlight, headlight, turn signal lights, marker lights, and blackout headlight, removal and installation - Continued
Figure 58. front signal light assembly, disassembly and reassembly, exploded view.
Figure 59. Spotlight assembly, disassembly and reassembly, exploded view.
Figure 60. Headlight assembly, disassembly and reassembly, exploded view.
Figure 61. Clearance light assembly, disassembly and reassembly, exploded view.
Figure 63. Rotating beacon light assembly, removal, disassembly, reassembly and installation
Figure 63. Rotating beacon light assembly, removal, disassembly, reassembly and installation - Continued
Figure 64. Blackout headlight assembly, disassembly and reassembly, exploded view
Figure 65. Electrical connection, turn signal, and taillight, removal and installation
Figure 66. Dome light assembly, disassembly and reassembly exploded view.
Figure 67. Auxiliary light assembly, removal and installation.
Figure 68. Auxiliary lights, disassembly and reassembly, exploded view.
Figure 69. Blackout stoplight assembly, removal and installation.
Figure 71. Rear steering solenoid valve, removal and installation.
Figure 72. Service brake stoplight switch, removal and installation.
Figure 73. Air gage sending unit, rear steering lock, solenoid valve, and air manifold, removal and installation
Figure 74. Torque converter and transmission oil temperature and pressure sending units, removal and installation
Figure 75. Plow and carrier engine thermostat housing sending unit and water manifold, removal and installation.
Figure 76. Transfer case sending unit and speedometer drive gear, removal and installation
Carrier Engine Tachometer Assembly
Figure 77. Turn signal control switch, removal and installation.
Figure 78. Turn signal indicator lamp, removal and installation.
Figure 79. Instrument panel and instrument, removal and installation.
Transmission Oil Temperature Gage Assembly
Figure 80. Plow engine throttle control linkage and choke assembly, removal and installation
Figure 81. Differential lock control valve assembly, disassembly and reassembly, exploded view.
Figure 82. Instrument panel and instruments, removal and installation
Figure 82. Instrument panel and instruments, removal and installation - Continued
Figure 83. Windshield wiper control valve assembly, disassembly and reassembly, exploded view
Plow Engine Ignition Switch
Figure 84. Personnel and engine heater control boxes , removal and installation.
Figure 84. Personnel and engine heater control boxes , removal and installation - Continued
Figure 85. Personnel heater control box, disassembly and reassembly, exploded view.
Figure 86. Plow and carrier engine thermostat housing and water manifold, disassembly and reassembly, exploded view
Figure 87. Plow and carrier engine fan, fan guard, shroud, and belts, removal and installation
Figure 87. Plow and carrier engine fan, fan guard, shroud, and belts, removal and installation - Continued
Figure 88. Plow and carrier engine radiator shutter assembly, removal and installation.
Figure 89. Plow and carrier engine radiator shutter assembly, disassembly and reassembly, exploded view.
Figure 90. Plow and carrier engine cylinder block draincock, removal and installation
Section V. PLOW AND CARRIER ENGINES EXHAUST SYSTEM
Figure 91. Plow and carrier engine muffler and pipe, removal and installation.
Figure 92. Plow and carrier engine exhaust manifold, removal and installation.
Figure 93. Plow and carrier engine carburetor and linkage, removal and installation.
Figure 93. Plow and carrier engine carburetor and linkage, removal and installation. - Continued
Figure 94. Plow and carrier engine fuel filter, fittings, and bracket, removal and installation.
Figure 95. Plow and carrier engine fuel pump assembly, removal and installation.
Figure 96. Plow carrier engine priming assemblies, removal and installation.
Figure 97. Plow and carrier engine intake manifold, removal and installation.
Figure 98. Plow and carrier engine fuel tank assembly and sending units, removal and installation.
Figure 98. Plow and carrier engine fuel tank assembly and sending units, removal and installation - Continued
Figure 99. Plow and carrier engine air cleaner assembly, removal and installation
Figure 100. Plow and carrier engine air cleaner assembly, disassembly and reassembly, exploded view
Figure 101. Plow and carrier engine fuel lines and fittings, removal and installation
Section VII. PLOW AND CARRIER ENGINES LUBRICATION SYSTEM
Figure 103. Plow and carrier engine oil filter, removal and installation
Figure 104. Plow and carrier engine external oil lines and fittings, removal and installation
Section VIII. PLOW AND CARRIER ENGINES HEATERS
Figure 105. Plow and carrier engine heater fuel pump strainer, shut-off
Figure 106. Plow and carrier engine heater coolant circulating pump, removal and installation
Figure 107. Plow and carrier engine heater, removal and installation.
Figure 107. Plow and carrier engine heater, removal and installation. - Continued
Figure 108. Plow and carrier engine heater cover and igniter, removal and installation
Section IX. PLOW ENGINE HOOD, DOORS, PANELS, AND LIFTING EYES
Figure 109. Plow engine hood, removal and installations.
Figure 109. Plow engine hood, removal and installations. - Continued
Figure 110. Plow engine hood, disassembly and reassembly, exploded view.
Figure 110. Plow engine hood, disassembly and reassembly, exploded view - Continued
Section X. CARRIER ENGINE HOOD, DOORS, PANELS, AND LIFTING EYES
Figure 111. Carrier engine hood assembly, removal and installation.
Figure 112. Carrier engine hood assembly, disassembly and reassembly, exploded view.
Figure 112. Carrier engine hood assembly, disassembly and reassembly, exploded view - Continued
CHAPTER 6. CARRIER MAINTENANCE INSTRUCTIONS
Figure 113. Wheel, removal and installation.
Figure 114. Spare wheel and rack assembly, removal and installation.
Figure 114. Spare wheel and rack assembly, removal and installation. - Continued
Figure 115. Carrier wheel bearings, removal and installation.
Figure 116. Accelerator pedal and brake treadle, removal and installation.
Figure 117. Accelerator pedal, partially exploded view.
Figure 118. Brake treadle, partially exploded view.
Figure 119. Power transfer selector lever knob and boot, removal and installation
Figure 120. Handbrake cable and bracket, removal and installation.
Figure 120. Handbrake cable and bracket, removal and installation - Continued
Figure 121. Carrier service brake adjustment.
Figure 121. Carrier service brake adjustment.
Figure 121. Carrier service brake adjustment - Continued
Figure 123. Carrier front differential drive shaft assembly, disassembly and reassembly, exploded view
Figure 124. Transfer case inspection covers, removal and installation.
Figure 125. Air system and differential hydraulic lockout practical diagram.
Air Reservoirs
Figure 127. Air compressor unloader valve, removal, installation, and adjustment.
Figure 128. Air reservoirs, removal and installation.
Figure 129. Air reservoir, disassembly, exploded view.
Figure 130. Moisture ejector and quick release valve assemblies, removal and installation
Figure 131. Throttle cylinder assembly, removal and installation.
Figure 132. Tractor protector valve, removal and installation
Figure 134. Rear air brake and rear steering lock air chambers, removal and installation
Figure 134. Rear air brake and rear steering lock air chambers, removal and installation - Continued
Figure 135. Air chamber quick release relay valve, removal and installation.
Figure 136. Air compressor drive belts, removal and installation.
Torque Transmission Oil Filters
Figure 137. Transmission oil cooler and lines, removal and installation.
Figure 138. Transmission oil cooler, disassembly and reassembly, exploded view.
Figure 139. Torqmatic transmission filler tube, removal and installation.
Figure 140. Torqmatic transmission oil filters, removal and installation
Figure 141. Torqmatic transmission oil filters, disassembly and reassembly, exploded view
Figure 142. Torqmatic transmission, plow transmission, and transfer case linkages and selector valve, removal and installation.
Section VII. CARRIER STEERING HYDRAULIC SYSTEM
Figure 143. Hydraulic reservoir and lines, removal and installation.
Figure 144. Hydraulic pump assembly and lines, removal and installation.
Figure 145. Front steering control valve, removal and installation.
Figure 146. Front and rear steering cylinder, removal and installation.
Figure 147. Rear steering control valve, removal and installation.
Figure 148. Steering hydraulic oil filter, removal and installation.
Figure 149. Personnel heater, removal and installation.
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 150. Personnel heater air ducts, shields, and deflectors, removal and installation - Continued
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view.
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view - Continued
Figure 151. Personnel heater air ducts, disassembly and reassembly, exploded view - Continued
Section IX. CARRIER CAB AND FRAME ACCESSORIES
Figure 152. Windshield wiper motor, arms, and visor, removal and installation.
Figure 153. Windshield wiper motor, disassembly and reassembly, exploded view.
Walkway and Handrail
Figure 154. Side view mirror, removal and installation.
Figure 155. Ventilator, removal and installation.
Figure 156. Sun visor, disassembly and reassembly, exploded view.
Figure 157. Carrier and plow operator's seat assembly, removal and installation.
Figure 158. Carrier and plow operator's seat assembly, disassembly and reassembly, exploded view
Figure 159. Cab right, left, and rear door, removal and installation.
Figure 160. Cab right and left door, disassembly and reassembly, exploded view.
Figure 161. Cab rear door, disassembly and reassembly, exploded view.
Figure 162. Battery box assembly, removal and installation.
Figure 162. Battery box assembly, removal and installation - Continued
Figure 163. Battery box assembly, disassembly and reassembly, exploded view.
Figure 164. Toolbox, removal and installation.
Figure 165. Reflector, removal and installation.
Figure 167. Pintle hook, disassembly and reassembly, exploded view.
Figure 168. Carrier engine oil pan shield, removal and installation.
Figure 169. Transfer case and plow engine oil pan shield, removal and installation
Figure 169. Transfer case and plow engine oil pan shield, removal and installation - Continued
Figure 170. Carrier walkway, handrail, and bumper, removal and installation
Figure 170. Carrier walkway, handrail, and bumper, removal and installation - Continued
Figure 171. Carrier rear fender assembly, removal and installation.
Figure 172. Carrier steering assembly gearbox shield, removal and installation.
Figure 173. Carrier steering assembly gearbox shield, disassembly and reassembly, exploded view
Figure 174. Carrier steering gearbox adjustment.
Figure 175. Tie rod, removal, installation and adjustment.
Figure 176. Carrier lifting eye, removal and installation
CHAPTER 7. SHIPMENT AND LIMITED STORAGE
Section II. LIMITED STORAGE
Inspection and Maintenance of Equipment in Storage
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION
MAINTENANCE ALLOCATION - Continued
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
